Audiovox CCS-100 Cruise Control Installation - Stromtrooper Forum : Suzuki V-Strom Motorcycle Forums
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post #1 of 18 Old 02-26-2006, 11:53 AM Thread Starter
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Audiovox CCS-100 Cruise Control Installation

Ok, just finished installing the Audiovox CCS-100 cruise control on my Wee-Strom using pictures and instruction from Roy Bertalotto. I wound up building my own aux vacuum canister and using a slightly different setup for connecting the throttle linkage. If anyone is interested in seeing my installation, here are some pictures I took.

Let me know what you all think

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post #2 of 18 Old 02-26-2006, 04:54 PM
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Thanks for posting this. This is the first time I have seen pictures of the linkage installed. This helps a lot.
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post #3 of 18 Old 03-05-2006, 11:31 PM
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Re: Audiovox CCS-100 Cruise Control Installation

I bought a 2006 DL 650 and really wanted a cruise control. I used Roy Bertalotto's excellent instructions. They were invaluable for hooking everything up quickly. When I ordered my CSS 100 Audiovox Cruise Control, I also ordered their auxilary vaccum cannister as recommended by Roy...and Audiovox. The cruise control arrived without the canister (on Backorder), so I went ahead and installed it without the vaccum canister. I seemed to have no problems operating without the aux vaccum canister on a 300 mile jaunt up into the Tryon, NC area. My throttle linkage connection was done with the bead chain and a cotter pin. This is a really simple way of attaching to the linkage and maintains a very low linkage profile with no binding or inflexibility. I inspected it after the 300 mile trip which included extensive use of the cruise control and it looks as secure as it did when I installed it.

Tip: The wire taps included with the cruise control kit may fail to tap into the various wires, so make sure you test each tap you make for continuity into the tapped wire. Any digital multimeter will work....you can get cheap ones at radioshack. By checking to make sure each tap did in fact successfully bite into the copper of the tapped wire, you will save yourself lots of trouble. I checked each tap during my installation, and the cruise control worked the very first time I tested it.

Tip: When drilling into the throttle linkage, use the smallest drill bit you can find to drill a pilot hole. It will dance around less than a larger bit and lessen the chance of buggering up things. Once you get the pilot hole drilled, work up to a larger bit for the final hole size you want.
 
post #4 of 18 Old 03-06-2006, 07:29 PM
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Wingman!

Great photos! I love the use of the RC Airplane clevis set up......PERFECT!

Roy B
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post #5 of 18 Old 03-07-2006, 11:02 AM
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Wiring with a relay for brake & clutch disengagement

Journeyman work for sure, like the throttle linkage solution. BTW, anyone wanting the diagram & instructions for putting in a relay to control brake and clutch disengagement email me. Apparently on some installs the clutch pull would not shut off cc quickly or at all and installing LED tail lights will confuse cc because of no return from ground..LED are diodes and current goes in only one direction. Ron Abbott [email protected]
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post #6 of 18 Old 03-07-2006, 05:40 PM Thread Starter
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Thanks Roy, just trying to improve on what already is a great design. Sometime having lots of different hobbies does come in handy. Sure am gland that I was not the first person who tried to install this thing.

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post #7 of 18 Old 03-12-2006, 07:11 PM
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Couple of questions.

1. I bought the JC vacuum bottle. it is marked MAN and AMP. Which one goes where or does it matter?

2. Is there any good reason not to mount the vacuum bottle under the gas tank bracket? It just seems like the perfect place.

3. Will you come over to my house and help me sort out what bolt/connector/etc... goes where when I get ready to put it back together. :lol: :shock:
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post #8 of 18 Old 03-21-2006, 12:39 PM
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Just run your vacuum tube from the TBs to one port or the other and start up the bike. If you feel a suction coming from the unused port on the canister you've got it hooked up right and can then run a tube from it to the cruise control body. Otherwise, just reverse it if you feel no vacuum and you're good to go.

LED ALERT!!!!!!!!!!!!!!!!! As stated above, the unit will not work with LEDs in the brake system. Racked my brain for a few days on this until I remembered others having problems when a BACK-OFF or other brakelight enhancer was installed. I am basically sub-novice when it comes to electronics and mechanics so I don't have the faintest reasoning why this is so (I need one of those Electronics for Degenerates books or something).

"Ignorance is bliss"
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post #9 of 18 Old 03-22-2006, 08:14 AM
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Relay install

Quote:
Originally Posted by DL-ayed
Just run your vacuum tube from the TBs to one port or the other and start up the bike. If you feel a suction coming from the unused port on the canister you've got it hooked up right and can then run a tube from it to the cruise control body. Otherwise, just reverse it if you feel no vacuum and you're good to go.

LED ALERT!!!!!!!!!!!!!!!!! As stated above, the unit will not work with LEDs in the brake system. Racked my brain for a few days on this until I remembered others having problems when a BACK-OFF or other brakelight enhancer was installed. I am basically sub-novice when it comes to electronics and mechanics so I don't have the faintest reasoning why this is so (I need one of those Electronics for Degenerates books or something).
Email me at [email protected] for a diagram and instructions for installing a relay to cure clutch & LED disengage problems.
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post #10 of 18 Old 04-27-2006, 10:47 PM
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Hey folks. After reading this thread and a couple others, Audiovox sounds like a great option for affordable cruise, and it's something I'd love to have. Unfortunately, the catch is that I really have no idea what I'm doing when it comes to wiring. So, given that info, what are the chances that your wisdom and instructions are detailed and thorough enough for a complete n00b like me to follow without causing any costly damage? If it takes you 4-5 hours, it'll take me 8, and I really don't want to put all that time in only to find my installation doesn't work.

Help? Thoughts? Suggestions? Recommendations?

However, a much less stressful option for me is if one of you is near Southeast Michigan and feels up to installing it for me for less $ than a shop would. If you're interested, let's haggle.

FYI, I haven't ordered anything yet (other than one of those crappy little NEP locks that I don't plan to use), but Spring is here!

~Geoff

Love my '04 DL1000
(but still miss my '00 Monster 750)

"Never underestimate the power of stupid people in large groups." -Steven Wright
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