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Oil drip from water pump breather tube after ride

3486 Views 11 Replies 7 Participants Last post by  ktmrider203
Hello,

After a ride and my bike has been parked a while, I always get a few drops of oil drip out of the rubber tube that comes from the water pump and opens up under the bike.

Checked the oil and coolant. Both look good. (No mixing of the two. Coolant is clear and blue. Oil is golden.) There's no residue on the coolant cap either.

Is this a sign I have a seal failing somewhere? If so, which one? Should I replace it right away or wait until things get worse?

Thanks.
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There is a void in the center of the water pump shaft. A seal on the motor side for the oil and a second seal on the coolant side for that. The void is where the drain hole is. Your oil seal is failing, but wont contaminate the coolant because of the double seal. To repair it you need both seals and gaskets for that area.
My leak was on the coolant side and went 1500 mile before replacing by just adding coolant when needed.
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There is a void in the center of the water pump shaft. A seal on the motor side for the oil and a second seal on the coolant side for that. The void is where the drain hole is. Your oil seal is failing, but wont contaminate the coolant because of the double seal. To repair it you need both seals and gaskets for that area.
My leak was on the coolant side and went 1500 mile before replacing by just adding coolant when needed.
Thanks for the information. Was it a difficult job to replace those seals?
A bit tedious, but look up the process online or in the shop manual. Follow it and you it should be okay. Its been 6 years since then and I just remember that a couple steps were critical to being in order.
I recently did all these seals on my dl1k7. I agree it was not easy. Conceptually very straightforward, but yanking the old coolant seal out turned out to be nightmarish.

I recommend small size sharp chisels to pry the edges of the coolant seal upwards. For me screwdrivers weren't sharp enough, picks weren't strong enough, and just about every other tool I tried didnt fit or didnt work. Suzuki left very little room for a tool in there. Patience is absolute key IMHO, I'm embarassed how long it took me to remove that one seal (rest of project was easy).
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Seals can be tricky if you don't have the right tools. I have the right tools from my working days but honestly, you wouldn't want to buy them for just one job! Mr. Snap-On isn't easy on your pocket book. There are some ways to make some DIY seal pullers out of screw drivers but it does require a good vice and a torch. There are other ways too but not easy to write down in a few words.
This is sounding like a job for a shop.How many hours do you believe they'll charge?
2-3 hours with proper tools. Call, if they can’t look it up in the book, that’s a sign to go somewhere else.
From my younger days when I worked in and owned a motorcycle dealership I have a lot of tools. One of the sets I used and still have is listed on E-bay for only $500 (used and missing some parts). I also have a gear and bearing puller set and they are even more expensive. Like I said, not the amount of money you want to spend for a one time use tool! That slide hammer has a couple of hooked ends that slide up inside the seal and then you can pull them right out. Its often cheaper to pay a shop than buy the tools!

Used Snap-On universal seal puller set
Hello,

After a ride and my bike has been parked a while, I always get a few drops of oil drip out of the rubber tube that comes from the water pump and opens up under the bike.

Checked the oil and coolant. Both look good. (No mixing of the two. Coolant is clear and blue. Oil is golden.) There's no residue on the coolant cap either.

Is this a sign I have a seal failing somewhere? If so, which one? Should I replace it right away or wait until things get worse?

Thanks.
I just did water pump repair on Suzi 2014 VS650.11,000 miles but was demo model that sat two years on delaer floor so maybe thats why it failed so early . Can do repair without pulling those water pump bearings and yes use only OEM parts including gasket. I was able to tap a razor blade behind the mechanical seal metal cup perimeter then gently pry out the mechanical seal with a small flat blade screwdriver . It's not in there very tight. I pulled the clutch out to ease access to the inner case for cleaning off stuck gasket . The rubber KOYO brand seal behind the mechanical seal had failed thus the weep from the small vent tube. The mechanical seal comes with a seperate ceramic mating seal that resides at the green water pump impeller . It pries out pretty easily. I replaced all the o-rings ( 3 of them ) and take care to put the shim washer behind the plastic water pump gear. A lot easier to refill radiator if remove the right side deco covers and loosen the radiator mounts . The new clutch cover gasket already has silicone bead around the two oblong water passage slotted holes so no need for any RTV to do the job right. The primary gear is a two piece gear which the outer element has to be gently dialed back about 1 mm for the clutch basket to fully seat while wiggling plastic gear that drives water pump. On the clutch pay attention to the direction of the innermost large concave spring washer on the clutch hub - it faces most open side out . The innermost plate is fiber type and is different than all the other fiber plates. And remember the hardened washer behind the large clutch basket . The clutch nut is normal RH threads and responds well on and off to impact wrench - no need for clutch holding tool . I pre-brend the clutch nut holding washer to 45 degrees so can get behind it to seat onto the tightened clutch nut. Merecdes or BMW blue coolant same additive package as Suzi coolant .
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Hello,

After a ride and my bike has been parked a while, I always get a few drops of oil drip out of the rubber tube that comes from the water pump and opens up under the bike.

Checked the oil and coolant. Both look good. (No mixing of the two. Coolant is clear and blue. Oil is golden.) There's no residue on the coolant cap either.

Is this a sign I have a seal failing somewhere? If so, which one? Should I replace it right away or wait until things get worse?

Thanks.
I just did water pump repair on Suzi 2014 VS650.11,000 miles but was demo model that sat two years on delaer floor so maybe thats why it failed so early . Can do repair without pulling those water pump bearings and yes use only OEM parts including gasket. I was able to tap a razor blade behind the mechanical seal metal cup perimeter then gently pry out the mechanical seal with a small flat blade screwdriver . It's not in there very tight. I pulled the clutch out to ease access to the inner case for cleaning off stuck gasket . The rubber KOYO brand seal behind the mechanical seal had failed thus the weep from the small vent tube. The mechanical seal comes with a seperate ceramic mating seal that resides at the green water pump impeller . It pries out pretty easily. I replaced all the o-rings ( 3 of them ) and take care to put the shim washer behind the plastic water pump gear. A lot easier to refill radiator if remove the right side deco covers and loosen the radiator mounts . The new clutch cover gasket already has silicone bead around the two oblong water passage slotted holes so no need for any RTV to do the job right. The primary gear is a two piece gear which the outer element has to be gently dialed back about 1 mm for the clutch basket to fully seat while wiggling plastic gear that drives water pump. On the clutch pay attention to the direction of the innermost large concave spring washer on the clutch hub - it faces most open side out . The innermost plate is fiber type and is different than all the other fiber plates. And remember the hardened washer behind the large clutch basket . The clutch nut is normal RH threads and responds well on and off to impact wrench - no need for clutch holding tool . I pre-brend the clutch nut holding washer to 45 degrees so can get behind it to seat onto the tightened clutch nut. Merecdes or BMW blue coolant same additive package as Suzi coolant .
See less See more
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