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Freeway Blaster - Installation

3352 Views 27 Replies 15 Participants Last post by  Solarguy
OK, unlike the other thread, this is more about installation. I bought one of the Freeway Blaster horns and it's about twice as thick as the stock horn on my DL650.

When you install these, do you just bend the OEM bracket upward to accommodate the extra thickness? Or, do you use the bracket that's included with the Freeway Blaster and just bend into some fancy shape before installing it?

I know it's just a horn, but sometimes even little mechanical things like this can intimidate me.
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This is one of those times when fretting over the installation matters. Air horns are prone to failure when positioned so that air flows over the opening of the horn. It's usually discussed in the instructions and an improper installation voids the warranty.

I spoke to the Fiamm distributor years ago. He suggested the air horns were not really suitable for motorcycles because of the possibility of failure and recommended their magnetic horns which are almost as loud as the air horns.

Horns need to be two things. Loud and reliable. Most people are not going to know their horn has failed until they need it and it doesn't work.
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I went and looked through that thread, thanks for that Gert. My installation is much simpler because I am just going to unplug the OEM horn and plug in the Freeway Blaster. On my bike, the OEM horn is directly behind the radiator on the left side of bike. In fact, it's almost touching the radiator and the mounting bracket goes straight up (to somewhere).

But now if I just unbolt the old (with one nut at the horn end of bracket) and bolt on the new, I'll have to bend the clamp upward (toward the bottom of gas tank) to make room for the thickness of the new horn. I'm just wondering if someone has done this (bending the mounting bracket upward), or fabricated a new bracket, or.......

I really don;t want to have to take the fairing off and gas tank and everything that fellow in link thread did, if I can get away without doing so.
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This is one of those times when fretting over the installation matters. Air horns are prone to failure when positioned so that air flows over the opening of the horn. It's usually discussed in the instructions and an improper installation voids the warranty.

I spoke to the Fiamm distributor years ago. He suggested the air horns were not really suitable for motorcycles because of the possibility of failure and recommended their magnetic horns which are almost as loud as the air horns.

Horns need to be two things. Loud and reliable. Most people are not going to know their horn has failed until they need it and it doesn't work.
I hear you, Rick, and as I was looking up under the bike trying to figure this out, I was holding the new horn in different positions and calculating OEM wire length (i.e. how far can I rotate it and still have OEM connectors plug into the horn). Because I want the horn opening to face at 45 deg downward to avoid as much splash and whatever else might try to enter the opening. Now, this horn will be mounted (at OEM location) behind the radiator so that gives some protection from the elements, however much or however little.

I ordered it and have it, so I might as well install it. And of course the OEM horn will be saved if needed.

Sometimes little stuff like this intimidates the hades out of me until one day I'll just say "Dang it! It's going IN!", then I'll stop procrastinating and do it however much it takes. BUT... I still would like to hear any and all suggestions about what people have done and /or what they think about this.
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I can't remember if I fabricated this bracket or used the one that came with the horn, but here is my mounting position. There was already a drilled and tapped hole in the fork mount tree which accepted a bolt to hold it in place. It sits at a good angle, and doesn't fill with water. Nice and LOUD!
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I think that horn draws 6 amps. Does anyone know the draw or fuse value of the stock horn?
Air horns are prone to failure when positioned so that air flows over the opening of the horn.
Positioning the horn so that water does not enter/stay in it is important for all horns. I don't think Fiamm Blaster is an air horn though. At least the half dozen that I have bought are not.
I installed mine on the upper fairing brace with the "trumpets" pointing down. One on each side.

Something to keep in mind.....mount the horns loosely. They are louder if they can vibrate a bit.
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Yup, that mounting bracket that comes with it is the right length and stiffness to make the right vibration. I attached that bracket to the mounting bolt for the belly pan (arrow). I installed a relay and kept the original horn functioning, too.
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Hopefully you are going with two Blasters in the dual tone. I have this setup on my WR250R as well as a Miata. Great horns. You should run a relay for two of them.
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Oh boy. Relays. More intimidation.
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I had the same thought as Nicad. I'm not convinced the factory wire can bring the amps to drive the horn properly.

A relay and a heavier wire solves that forever, although it is a little more work. A relay is just a heavy duty switch, triggered by the wimpy wimpy switch (the horn button). A standard automotive 4 pin relay works fine. Do a google search for 4 pin automotive relay and then click on images. There will be 800 diagrams for how to hook it up. It's really paint by numbers.

One wire goes to ground (pin 85)

One wire goes to hot (pin 30) (the positive terminal of the battery, or some circuit that goes on with the key.) This needs to be a substantial wire to carry the amps. I would guess 14 or 16 gauge would work fine. One way or another, this wire should have a fuse in it. In line fuse holders are cheap.

One wire goes to the horn (pin 87). This one should also be beefy to carry the amps. Then the horn is connected to ground, either with a 2nd wire, or through the mounting bracket (grounded through the frame.)

And the 4th connection is the trigger (pin 86) which should be the horn button.

hth
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Oh boy. Relays. More intimidation.
The horn is switched via a negative wire. Hook the relay up with an inline fuse switched from the ground. I like posi taps to easily tap into the switched wire. All this sounds more complicated than it is.
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I have no idea where to start when it comes to relays. I know Nicad or someone directed me to an electronics company a while back, but that confused me more. I just really had no idea hooking up a horn would be so problematic.
I'm not convinced the factory wire can bring the amps to drive the horn properly.
I run a single freeway blaster high note under fairing just like in post #6, stock wiring + about 24" of lead powers up the single horn fine. Definitely an improvement over stock meep meep.
I have no idea where to start when it comes to relays. I know Nicad or someone directed me to an electronics company a while back, but that confused me more. I just really had no idea hooking up a horn would be so problematic.
Eastern Beaver makes horn kit that might work: EB Horn Kits



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If you should require a visual diagram as a reference on how to wire the recommended horn slave relay, have a look at reply #2 in Freeway Blaster horns WITH PICTURES!
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The weak point is the horn button.

You can run a good size positive wire directly from the battery to the horn, it's very easy to do. an inline fuse, a female spade terminal and a ring terminal and you are done.

The problem is the horn button will melt if the load is too big or sustained over time, this will affect the reliability.
I had a air horn for a while on the DL and it vibrated it self apart so I opted to try a Fiamm high tone with a relay. Fabricated the bracket and notched it so the hose clamp I used had a better chance of keeping it tight to the frame. I check it on occasion if I'm checking wiring and such in that area but its never moved from the origanal install back in 2020. Plenty loud enough for me.
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There could be an opportunity for someone to build horn installation kits for one of the more popular aftermarket horns.

I think if it was a plug and play system more riders would upgrade their horns.
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