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Fixing My Busted Pannier

2556 Views 13 Replies 9 Participants Last post by  Dado8
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I am really attached to a couple of those stickers. I got that Big Sur/PC1 sticker when I was camping alone at Kirk Creek for the 40th birthday.
I just want it basically in the same shape, but not expecting perfection. I've see a video or two where a small bottle jack was used.

Your opinions?
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That's exactly what Bret is doing here
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If you use some pieces of wood where the hydraulic jack piston is making contact with the case, it will increase the area that is being pushed back out.
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If you use some pieces of wood where the hydraulic jack piston is making contact with the case, it will increase the area that is being pushed back out.
That's what I was thinking too
Don’t start in the middle of the dent, start on the outer edges and work to the middle.
The hardest part to fix is at the bottom crease.
Also don’t push it out in one time, do it a Little at a time returning to the outer edges and moving it a little at a time. Because it’s aluminum the metal may / probably stretched some so it will not look perfect with close examination.
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Leave it like this
It's a chic magnet 😁
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On that crease, maybe a wood block with a piece of angle on top when jacking. Might be good to have that sharp edge?
Maybe a piece of angle iron ,to spread force over entire area then smaller pieces to focus on an area.
Good suggestions already mentioned. I have pounded mine out several times. Leverage is your friend.



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Update. Here is what I was able to do with a bottle jack, some angle iron, and a piece of wood. I'm happy with it. Thanks for all the input, guys/girls!
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Update. Here is what I was able to do with a bottle jack, some angle iron, and a piece of wood. I'm happy with it. Thanks for all the input, guys/girls!
Nice job, looks great 👍
Great outcome!
Good job... now: "don't drop it again" ;)
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