I am one my first replacement chain, got 21k on the stocker, this one seems to be in very good shape still, went to the heavier GSXR chain and sprockets this time around. Here is a run down of the old tutorial I posted, but with out pics.
I did mine last night, no pics do to excessively greasy hands. But if this can help ya'll. Here was my process.
Job done, took all of 2.5 hours. Mostly allot of grease cleaning, hub, clutch, etc.
1:I started by fully loosening the axle nut and rear slack adjusters all the way forward, then I removed the countershaft nut. Broke the old chain using chain breaker.
2: Removed rear wheel assembly and chain. Cleaned rear wheel, and removed old cush drive cushions ( I wanted to replace mine, cheap insurance).
3: Removed old sprockets.
4: Sprayed some silicone lubricant on new cush drives and push the rubber pins into hub. Mounted new sprockets, used blue locktite on rear sprocket nuts, and torqued. Mounted chain, determined how many links needed to be removed, and removed them. Remount chain and pulled the 2 ends together using a nylon zip tie to secure the ends prior to riveting master link install( Very greasy, the zip will hold everything together for ya, pull it tight, and try to match the master link, pin to pin).
5: Used a vernier micrometer to mic the pin diameter of the master link pins. Prior to riveting, diameter was .210".
6: Installed master link, again I verified adjacent link width with Micrometer, .790". I then used Mikes tool ( Study the tool, and insure you have the proper press faces in the proper positon) to press on the side plates after greasing the pins of the new master. Once pressed on, link width was verified to be .785"
7: Flaired pin ends using mikes tool(Be sure to grease the staking pin on the tool, prior to tightening), final pin diameter after flairing was .220" on both pins.
8: Adjusted slack, and used anti sieze on axle threads, tourque nut and installed hitch pin on castle nut.
9: Button up clutch assembly, and replaced countersprocket cover.
10: Test ride; I used an EK 525 chain which was about 1/16" wider than the stocker, I think the plates and pins are more substancial than the stocker although it is still a 525 pitch. I also changed the final ratio to 15/45 or 3.0 final ratio, versus the stock 15/48 which has a 3.2 final ratio. I had tried the 16T countershaft sprocket previously and found it too tall for my liking, although the final ratio 16/48 (3.0) is the same, I found the engine was not quick to rev and more wind up time insued.
With the 15/45 combo, the engine is more responsive, easier on tires, and perhaps fuel (Compared to the 16/48 setup). I feel it will still be managable on dirt roads, and 2 up riding. Tight trails will be another story and will require carrying more speed in order to maintain the proper RPM's for the engine design.
I used an EK MVXZ chain in gold. Its a low stretch design some strommer where raving about in other forums. I matched this to the stock OEM suzuki countershaft sprocket, and an aluminum 45 tooth in black.
Purchased here:
Motorcycle Parts Sportbike Roadracing Accessories for Suzuki GSXR 1000 TLR TL1000, Yamaha R1 R6 R7 OWO1, Honda CB1000RR, Kawasaki ZX10 FREE SHIPPING
Item Numbers from site:
Rear Sprocket 525 Suzuki - Anodized Aluminum Alloy - See Application Chart for Models 5017-525 1
Sprocket Color: Black Black 1
Rear Sprocket Size: 45 teeth 1
--Chain Breaker DBRAK 1 --------------------------------------------------------------------------------
Driven USA 525 MVXZ Drive Chain - GOLD or CHROME 525MVXZBC/BG 1
Chain Length: 120 links 1
Chain Color: Gold
I had people claim my gearing choice is still the same as the final ratio is still 3.0, but I differ and looking back at some of the older post such as what does you speedo indicate at 6000 rpm, mine showed a higher MPH,which I validated with my ZUMO in the 650 dlforum posted here a couple of weeks ago, 54 miles per gallon.
Anyway, back to the question. I use the dupont teflon spray available at lows, lube it at less than 400mile intervals, or when I run in the rain, or when I run all day as I believe the heatbreaks down the lube. I lube it when its still hot and let it set up overnight. I also clean my chaine at least 2 times a year with Karo and a grundge bush. If I get 20 K out of new chain and sprockets I am happy, anything over that...I dance around the campfire with and open mug of brewsky...only for about 5 minutes then I forget why I am dancing....which reminds me...hehe