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footnsand
10-22-2008, 08:14 PM
I am reassembling the back end of an '06 DL650. I needed to apply a torch to the mounting brackets for the starboard passenger pegs. They weren't straight anymore. How bout a torque value for the four main mounting bolts for that rear subframe? I will be using some blue LocTite. I need to break down and buy a shop manual but thought I would try this post thing.
(First-timer, ya think?)
thanks, y'all.
Footnsand

janiceclanfield
10-22-2008, 11:01 PM
ITEM N·m kgf-m lb-ft
􀀒 Steering stem head nut 90 9.0 65.0
􀀓 Steering stem locknut 80 8.0 58.0
􀀔 Front fork upper clamp bolt 23 2.3 16.5
􀀕 Front fork lower clamp bolt 23 2.3 16.5
􀀖 Front axle 100 10.0 72.5
􀀗 Front axle pinch bolt 23 2.3 16.5
􀀘 Handlebar holder bolt 23 2.3 16.5
􀀙 Handlebar holder set nut 45 4.5 32.5
􀀚 Front brake master cylinder mounting bolt 10 1.0 7.0
􀀑 Front brake caliper mounting bolt 39 3.9 28.0
􀀢 Brake hose union bolt 23 2.3 16.5
􀀣 Clutch master cylinder mounting bolt 10 1.0 7.0
􀀤 Clutch hose union bolt 23 2.3 16.5
􀀥 Air bleeder valve 7.5 0.75 5.5
􀀦 Brake disc bolt (Front & Rear) 23 2.3 16.5
􀀧 Rear brake caliper mounting bolt 23 2.3 16.5
􀀨 Rear brake master cylinder mounting bolt 10 1.0 7.0
􀀩 Rear brake master cylinder rod locknut 18 1.8 13.0
􀀪 Front footrest bracket mounting bolt 26 2.6 19.0
􀀫 Swingarm pivot nut 100 10.0 72.5
􀀬 Swingarm pivot shaft locknut 90 9.0 65.0
􀀭 Rear shock absorber mounting nut
(Upper & Lower)
50 5.0 36.0
􀀮 Cusion lever mounting nut 78 7.8 56.5
􀀯 Cusion lever rod mounting nut 78 7.8 56.5
􀀰 Rear axle nut 100 10.0 72.5
􀀱 Seat rail bolt 55 5.5 40.0

janiceclanfield
10-22-2008, 11:17 PM
CHASSIS
ITEM N·m kgf-m lb-ft
Steering stem head nut 90 9.0 65.0
Steering stem lock nut 80 8.0 58.0
Front fork upper clamp bolt 23 2.3 16.5
Front fork lower clamp bolt 23 2.3 16.5
Front fork cap bolt 23 2.3 16.5
Front fork inner rod lock nut 20 2.0 14.5
Front fork damper rod bolt 20 2.0 14.5
Front axle 100 10.0 72.5
Front axle pinch bolt 23 2.3 16.5
Handlebar clamp bolt 23 2.3 16.5
Handlebar holder nut 45 4.5 32.5
Front brake master cylinder mounting bolt 10 1.0 7.0
Front brake caliper mounting bolt 39 3.9 28.0
Brake hose union bolt 23 2.3 16.5
Clutch master cylinder mounting bolt 10 1.0 7.0
Clutch hose union bolt 23 2.3 16.5
Air bleeder valve 7.5 0.75 5.5
Brake disc bolt 23 2.3 16.5
Rear brake caliper mounting bolt 23 2.3 16.5
Rear brake caliper sliding pin 27 2.7 19.5
Rear brake master cylinder mounting bolt 10 1.0 7.0
Rear brake master cylinder rod lock nut 18 1.8 13.0
Rear brake pad mounting pin 17 1.7 12.5
Rear brake pad mounting pin plug 2.5 0.25 1.8
Front footrest bracket mounting bolt 26 2.6 19.0
Swingarm pivot shaft 15 1.5 11.0
Swingarm pivot nut 100 10.0 72.5
Swingarm pivot shaft lock nut 90 9.0 65.0
Rear shock absorber mounting nut (Upper and lower) 50 5.0 36.0
Cushion lever mounting nut (Front) 78 7.8 56.5
Cushion rod mounting nut (Upper and lower) 78 7.8 56.5
Rear axle nut 100 10.0 72.5
Rear sprocket nut 60 6.0 43.5
Seat rail mounting bolt 50 5.0 36.0
Cowling brace mounting bolt/nut 35 3.5

TIGHTENING TORQUE CHART

Bolt Diameter (mm) N·m kgf-m lb-ft N·m kgf-m lb-ft
4 1.5 0.15 1.0 2.3 0.23 1.5
5 3 0.3 2.0 4.5 0.45 3.0
6 5.5 0.55 4.0 10 1.0 7.0
8 13 1.3 9.5 23 2.3 16.5
10 29 2.9 21.0 50 5.0 36.0
12 45 4.5 32.5 85 8.5 61.5
14 65 6.5 47.0 135 13.5 97.5
16 105 10.5 76.0 210 21.0 152.0
18 160 16.0 115.5 240 24.0 173.5